Have you ever found an amazing piece of furniture but it was missing its table top? You know that if it were whole, it would be functioning and amazing. This is exactly what happened with my customer. He bought a house and was lucky enough to be able to keep some of the items inside. His wife loves this turn of the century washstand. Unfortunately, it was not in the best shape. Of all of its issues, here are just a few:
- mismatched and missing hardware
- drawer bottoms covered in contact paper
- an odd white stone top had been acting as a temporary table top. The white stone had a rectangular shape and didn’t work with the cabinet at all.
My customer, being a thoughtful hubby asked me to refinish this piece as a surprise to his wife. They had been storing it in the basement and she wouldn’t even notice that it was gone. He snuck it out and brought it to my shop for a makeover in hopes of getting it out of the basement and into their home.
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How to Build a New Table Top for Old Furniture
MATERIALS NEEDED / SOURCE LIST
- Cling On Brush (the Flat is my favorite)
- Solid Wood Panel
- Saw Horse
- Jig Saw (I have an old version Ryobi)
- Jig Saw Blades
- Electric Router
- Decorative Router Bit Set (I used a set from Ryobi- this is Roman Ogee)
- Electric Drill
- Trigger Clamps
- Wood Glue
- Wood Screws
- Kristi Kuehl Pure Home Paint
A Vintage Cabinet with No Table Top
This is the cabinet as it came to me. Great potential but in need of work.
The temporary white stone table top came to my shop at drop off but didn’t stay since it clearly does not belong. It may be difficult to see in the photo but since the cabinet top is curved and the stone top is rectangular the stone didn’t cover the entire wooden surface making it appear awkward.
Time to Build a New Table Top
First things first. I need to find an appropriate piece of wood for my new table top. I had no luck at the first big store I went to, but luckily the second stop was better. Good thing I measured before heading out. Many of the smaller pieces of wood were 16.75″ deep but I need at least 17″. I purchased a stain grade solid wood panel sized at 3/4″ thick, 24″ deep and 48″ wide.
As you can see the table top is not perfectly straight but has a curve to it. I will need to create a template.
Creating a Template for the New Table Top
Next, to ensure the table top is cut to size I created a template using brown paper. I wrapped the wood panel in brown paper and then lay the panel and paper over the cabinet.
From here I laid on the floor and follows the outline of the cabinet top to trace along onto the paper.
Once I had the table top traced onto the paper I cut the excess away.
The paper template is placed flush with the back and taped to the wood. Next, I pencil lined around the template onto the wood. I pencil lined approximately 1/2′ out from the template for two reasons.
- Leave room for error (I like to play it safe)
- Create a slight overhang
Since I will cut this table top with a hand held jigsaw I want to leave a little room for error, just in case. That way I can sand the edge smooth and not worry that my table top is shorter than my cabinet itself. I also want to create a slight overhang rather than have the new top completely flush with the body itself. This also creates the appearance that the piece is slightly larger than it is.
Cutting a New Table Top
With the template drawn onto the wood panel, we are ready to cut the new table top. The wood was placed onto the saw horses outside to avoid the sawdust mess in my shop. Using my hand held electric jigsaw I followed along and cut out the top.
Letting the jigsaw lead the way the template worked like a dream.
The general shape of the table top is cut out, but the edges are a little rough. With the new top cut, I also have enough leftover wood to make an address sign for our cabin upstate. You can find that project here: DIY Address Sign.
Creating a Decorative Edge on Your Table
To create a decorative edge to the table top I first used the simple rounded router bit. The rounded edge was sanded but was still missing something.
I grabbed the different edge options and had to make a decision.
Round two with the router will be in the Roman Ogee.
The edge was sanded with fine grit sandpaper for a smooth edge and brought back to the piece to see how it looks.
Feeling inspired yet? Find more DIY inspiration on my DIY Builds Pinterest board.
Securing the New Table Top to the Cabinet
Now that we have the new table top and have put all of the tools away its time to secure it. I grabbed my wood glue, trigger clamps, and wood screws. Wood glue is liberally applied to the cabinet top.
Next, the new wood top is placed on the piece flush with the back. I also made sure to measure the slight overhang to make sure that its equal on either side. Once I know the top is in place I used trigger clamps to hold the wooden top down. Brown paper was also placed between the clamps and the top to make sure no previous dirt transfers from the clamps to the wood.
The area where the top meets the body of the piece was checked for any excess wood glue and wiped away with a damp cloth to prevent drips. There are pre-existing holes in the base of the cabinet from where the original top was screwed to the piece. Using a few wood screws I used the same holes to secure the table top. Make sure to choose screws that are long enough to enter the table top but not so long that they would go all the way through.
Adding Wood Stain to the New Table Top
Once the table top is secured to the piece you can remove the clamps and paper. I opted for our Weathered gray protective wood stain by Kristi Kuehl Pure Home Paint.
Weathered gray adds a gorgeous gray based stain while bringing out the detail in the wood grain.
In between each layer applied the top was lightly sanded with a fine grit sandpaper to keep the table top super smooth.
Click here to see the rest of the painted portion of this makeover as well as how to handle and prevent sticking drawers: Eggplant Painted Cabinet
Sharing is Caring. If you dig the project click to tweetClick To Tweet
Vintage Cabinet Makeover with New Table Top
Out of the basement and into the home this piece is ready to head home.
This project had a few issues with the hardware holes and pull spacing. Click to see How to Stretch Hardware Holes
Wait! Don’t Go! It’s that time of the month again for:
Furniture Fixer Uppers
A few of my creative and talented blogger friends and I have joined together in our monthly Furniture Fixer Uppers share. Let’s see what my friends are up to! Make sure to click the links below the image to check out all the amazing projects that my bloggy girls are working on this month.
- Confessions of a Serial DIYer
- Petticoat Junktion
- The Interior Frugalista
- Girl in the Garage
- Prodigal Pieces
I’ll be sharing this post at these fabulous link parties.
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